How is PlugMinder manufactured?
PlugMinder components are manufactured using FDM 3D printing, a process that builds physical parts layer by layer from a digital design.
Each component starts as a 3D model, is prepared for printing using specialist slicer software, and is then printed as an individual part. Once printed, the components are checked and assembled using snap-fit features, screws, or a combination of both to create the finished PlugMinder product.
Timelapse video: printing, checking and assembly of PlugMinder components.
From digital design to physical component
Every PlugMinder part begins as a digital 3D model. The component is designed using specialist 3D design software, where the shape, dimensions, fixing points, cable openings and assembly features are accurately created.
Once the design is complete, it is prepared for printing using slicer software. The slicer converts the 3D model into machine-readable instructions, guiding the printer on how to build the component layer by layer.
How FDM printing builds each component layer by layer
This simplified illustration shows the principle of FDM 3D printing. Filament is fed into a heated print head, where the material is softened and deposited through a fine nozzle.
The printer lays down the first layer onto the build plate, then gradually adds further layers on top. On cooling, these thin layers bond together to form a solid PlugMinder component ready for checking and assembly.
The manufacturing process
Every PlugMinder component follows a controlled process from digital design through to printing, checking and final assembly.
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1. Digital design
This cutaway view shows how PlugMinder is engineered from the inside out. The reinforced hinge, internal locking piece, viewing window and baseplate fixing screw all work together to create a secure, durable cover that protects the power connection while still allowing the locked/unlocked status to be clearly seen.
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2. Slicing and print preparation
The model is prepared in specialist slicer software, which converts the design into the layer-by-layer instructions used by the printer.
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3. Printing each component
PlugMinder parts are printed individually using FDM 3D printing, with material deposited layer by layer to form the final component shape.
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4. Checking and finishing
Printed parts, locking components and fixings are prepared for assembly
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5. Assembly and final inspection
The printed components are assembled with the required fixings, locks and inserts, then checked before being packed for dispatch.
QUALITY CHECKED BEFORE DISPATCH
Checked, assembled and ready for use
Every PlugMinder part is checked through the manufacturing and assembly process so the finished product is ready for practical everyday use.
Small-batch production
PlugMinder components are produced in controlled small batches, helping maintain consistency across different cover types and depths.
Checked before assembly
Printed parts are inspected for fit, finish and function before being assembled with the required locks, screws and inserts.
Built for practical use
Each finished PlugMinder is checked so the cover, baseplate and locking features work together correctly before dispatch.
Checked by hand
Checked, locked and tested before despatch
Every PlugMinder is assembled and checked before despatch. This includes checking that the cover closes correctly, the locking mechanism engages, and the cover opens normally again with the key.
Locking mechanism demonstration: the cover stays closed when pulled by hand, then unlocks and opens normally with the key.
Ready to choose your PlugMinder?
Browse the PlugMinder range and choose the cover type and depth that best suits your socket, plug or adaptor setup.